Hours spent on this task: 1

Drilling the Aileron Nose Ribs and End Ribs

http://www.ztpackaging.com/soft-loop/ I am kind of running out of tasks to do until the Alumaprep and Alodine get here.  I was able to get a little work done  tonight though, only about an hours worth.  The next step in the instructions tells us to match drill the A-704 nose ribs, fluting the widest tab as necessary.   Some of mine didn’t need much fluting and one did.  It’s a process of trial and error until you get just the right amount to bring the flanges back into alignment, using the skins as the guide.

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https://www.beyondagencyprofits.com/media-booking/ Most of the holes in the nose rib are pre-punched, but there’s two holes that we need to back drill using the skin as a guide, once we have the flanges aligned.  I used some cleco side clamps to hold everything in alignment while I drilled.

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source link This is the same process on both the inboard and outboard nose ribs,  and I went ahead and did both the left and right ailerons.

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https://www.completerehabsolutions.com/services/ Next up was to match drill the A-705 end ribs to the spars.  The plans are pretty explicit in saying to make sure you have the proper one, as they are not symmetrical, so I double checked that the parts were in the right orientation, with the tooling holes towards the bottom of the aileron.  I clecoed the end ribs on, and match drilled all the #40 holes first.

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go to link Lastly, I fired up the #12 drill bit, and back-drilled the bolt holes for the aileron mounting brackets into the end rib. I repeated this same process on the right aileron.

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https://gritandgracefamilyfarm.com/the-doghouse/australian-shepherds/ Once I had the nose ribs and end ribs done for both the left and right aileron, all that was left was to deburr the holes, which only took a few minutes.  I still need to deburr the edges on all the aileron parts, including the skins, but I think I will save that for another build session. Maybe that will be about the only thing I can do until the Alumaprep and Alodine get here.  Here’s all the photos from tonight:

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https://hymnsandhome.com/fall/ Hours Worked: 1

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2 Responses to Drilling the Aileron Nose Ribs and End Ribs

  1. https://www.completerehabsolutions.com/employee-education-training/ Thank you for the regular posts. So awesome to have interlude from my own projects. Where’s the wife. She still helping you?

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