Left Tank Capacitive Sender

Getting to do some neat work on the fuel tanks now!  I started on the capacitive sender plates that I am planning on putting in the tanks.  These will be my primary means of fuel level indications, with the float style senders being a backup.  Yeap, I am installing both … Continue reading

Left Tank Vent Line

Super short session tonight.  I came back in town from being on the road, and wanted to get something done on the build to keep the progress going.  I left off with the left tank clecoed back together so I can start working on the last bits and hardware,  and … Continue reading

Anti-hangup Brackets and Fixing the Trap Door and Anti-rotation Bracket

I told myself this was going to be a quick sesison,  just finish up the anti-hangup brackets and we’re done for the night…….it didn’t happen that way :-0 I actually ended up doing a LOT of work, 3.5 hours worth, but I am glad I got it all done.  At … Continue reading

Right Tank Access Plate and Anti-Hangup Brackets

Picking up from my last session, I decided to go ahead and finish the right tank access plate.  I had already cut the access hole in the rib when I was working on the left tank in the last session, so I really just needed to do a little to … Continue reading

Fuel Tank Access Plates

I had to pick up a tool to help with cutting the access plate holes for the fuel tanks.  Vans recommends using a fly cutter to cut the access holes, and I thought I had one.  Turns out, the fly cutter I had was for cutting holes in drywall, and … Continue reading

Drilling the Tank Angle Attach Brackets

Short session to start today.  I wanted to get the tank attach angles drilled, and after doing some reading last night, this actually seems straightforward.  Vans gives us a rough idea of where to drill the rivets for the angle attach bracket in the plans with this drawing:   We … Continue reading

Fabricating the Tank Attach Angles

Its time to fabricate some parts! I got home from having dinner with some friends and my family, and felt like knocking out a little bit more on the project, so I decided to tackle fabricating the T-405 tank attach angle brackets.  The plans are a bit vague here, as … Continue reading

Fitting Tank Drains and Fuel Caps

Tonight was a fun build session!  Since all the tank structure is pretty much fitted and done, I needed to knock out the last few little bits of tank parts:  The tank drains (sumps) and the fuel caps.  I’ve been sort of looking forward to doing this work to be … Continue reading

Match Drilling the Left Tank

More Fuel tank work!  Tonight I wanted to get the left fuel tank match drilled and then disassembled so that I could begin working on deburring the parts and getting them ready for final assembly.  I already had the left tank off the wing and on the bench from my … Continue reading