Riveting the Right Elevator Skeleton

After taking short break from the priming session, I dug back into riveting together the right elevator skeleton.  This will give the primer on those doublers some time to dry. AKZO dries super quick, so by the time I get ready for them they should be ready for me 🙂 … Continue reading

Priming a Few Parts For the Right Elevator

I started off tonight by priming a few little odds and ends for the right elevator. I had missed the little doublers in my first round somehow, and I needed to prime the replacement counter balance skin too. I decided to mix up a very small amount of AKZO and … Continue reading

Final Prep on Right Elevator

Its almost time to rivet the left elevator together, but first I have to take care of a few last tid bits. I disassembled the right elevator and deburred all of the parts, including the skin. The next step was to dimple the skin using the DRDT-2 and then dimple … Continue reading

Bending the Left Elevator Trailing Edge

I spent about 20 minutes bending the left elevator trailing edge in the bending brake tonight.  I figured since I already had my bending brake setup on my bench, I might as well go ahead and bend the left elevator as well.  Since this elevator doesn’t have as much trailing … Continue reading

Riveting the Left Elevator Stiffeners

More Stiffeners!! Tonight I think I should be done with stiffeners at least for a little while (wing kit maybe?).  I worked to rivet the last remaining stiffeners on the left elevator, and then moved on to attaching the E-615PP trim support plate.  First, I started off by working on … Continue reading

Bending the Right Elevator Trailing Edge

I built my bending brake / jig for the trailing edge of the elevators tonight, and decided to give it a whirl on the right elevator.  It came out really good, and it looks like the trailing edge is going to be straight as an arrow.  I had been working … Continue reading

Riveting the Elevator Stiffeners

Stiffeners.  I swear this plane has more stiffeners in it than skin. Since I am holding off on bonding the trailing edge of the rudder for a few more days, I decided to move on to the elevators and start riveting the stiffeners on.  This will help get me to … Continue reading

Riveting the Rudder

Tonight I started riveting the rudder together.  I planned on getting the majority of the rudder riveted, while leaving the out the last few rivets along the trailing edge.  This way I can more easily spread the trailing edge to make it easier to bond the trailing edge wedge and … Continue reading

Rudder Final Assembly Continued

Tonight I continued working on the rudder final assembly.  I stopped by Home Depot and picked up some 1.5″ aluminum angle so that I could use it when I bond the trailing edge. It came in an 8 foot length, so I trimmed to be just a few inches longer … Continue reading