Bonding Nylon Conduit to the Ribs

see Not much to report on this one. I came down and bonded the nylon conduit to the ribs using fuel tank sealant. Another slightly messy sealant job I guess. It’s only bonding the conduit to the ribs to prevent abrasion from vibration and such. Then I dabbed a little sealant … Continue reading

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Installing Nylon Wiring Conduit in the Wings

https://mcleanit.ca/contact/ Another quick working session tonight.  I installed the nylon wiring conduit in both wings, and captured two views of the time lapse.  Here they are: I pulled the 50′ spool of conduit from its shelf, opened the bag and uncoiled it to make it a bit easier to work with.  … Continue reading

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Installing Aileron Pushrods and Aligning the Ailerons

follow Another good milestone tonight! The ailerons have their pushrods installed and they are set to neutral position and aligned.  Things are wrapping up quickly.  I captured two time lapses of the work tonight. I started out by removing all of the masking tape from the W-818 pushrods.  The primer has … Continue reading

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Making Aileron Pushrods Again – Part 2

go Quick update on this one.  The primer in the W-818 pushrod tubes has dried so its time to rivet up the threaded rod ends on these pushrods and call them done.  I still needed to file down the AN490-HT8p threaded rod ends a little to fit into the ST4130 tubing, … Continue reading

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Making Aileron Pushrods—-AGAIN

https://www.thevampiresource.com/8v7c2xsgct My shipment of replacement parts to rebuilt the aileron pushrods came in today.  Recall from an earlier post How a local welder really jacked up my aileron pushrods in an attempt the weld them, so I ordered the materials to rebuilt them.  I actually ordered extra 48″ of tubing and … Continue reading

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Making the Aileron Alignment Jig

click here After a short break, I came back down to the shop to get the alignment jig made.  I’ve ready a few ways of doing this, but honestly, Vans has the most simple way of doing it and its worked for countless other builders, so I decided to stick with convention … Continue reading

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Completing The Wing Access Plates

https://www.starc.org/uncategorized/trlv20k0n Since I am still waiting on the aileron pushrods, I figured I’d knock out a few of the last straggling tasks.  This session was all about the access plates for the wings. I wanted to get the nutplates riveted onto the access holes in the bottom wing skins, and also … Continue reading

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Dimpling the Bottom Wing Skins

watch A little change of pace! I’m back to dimpling skins.  This time around I managed to get all 4 of the bottom skins dimpled: 2 inboard and 2 outboard.  I didn’t snap any photos of this work, but I did get a time lapse of the entire session.  It’s not … Continue reading

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Mounting the Left Aileron BellCrank

https://marchtozion.com/ba2mb96fxqg Not really a whole lot to report on this session, I did manage to get the left wing bell crank installed and few wires ran though.  I’ve decided to not built a mounting bracket for the pitot / AOA tubes just yet. I think I may have an elegant solution, … Continue reading

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Mounting the Left Aileron

follow url It’s time to get the left aileron mounted! I’ll save all the details on this post, as those are all covered in the right wing mounting.  I’ll do a brief synopsis, and let the time lapse speak for itself. I started by cutting both of the spacers for the inboard … Continue reading

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